Cabinets, Millwork and Fabricators

Lightweight Panels
Description of item:
Royal Plywood has teamed up with Think Lightweight to distribute hollowcore products that are made using less material while providing superior strength to weight ratios than solid structures.

The Think Lightweight product family consists of six different individual products. Each of these products provides a unique technical application and meets a specific requirement. You’ll notice that the name of the products always include the word ‘light’ and it also identifies the product and how it’s made or some attribute of it. In order of popularity, the products are Foam Light™, 3/8″ Comb Light™, Light Tack™, 1/8″ Comb Light™, 1/8 Luxa Light™, and Structa Light™.


Foam Light - Foam core faced with 1/8 HDF
  • 85% reduced weight compared to plywood, particleboard and MDF
  • Easily apply face materials (veneer, laminate, and coatings)
  • Finish with a variety of edge options
  • Rigid face material supports selected methods of attachment
  • Optional skin thicknesses are available
Foam Light Specs


Comb Light - 3/8 cell honeycomb core faced with 1/8 HDF


  • This materials has been proved to be a great design solution in many applications where strong, lightweight and thick panels are required
  • Easily apply face materials (veneer, laminate, and coatings)
  • Finish with a variety of edge options
  • Rigid face material supports selected methods of attachment
  • Optional skin thicknesses are available
Comb Light Specs

Light Tack - Natural fiberboard faced with a specialty engineered wood fiber surface material


  • A cost effective tackable material made from 98% recycled materials that makes a high performance stable panel
  • Its smooth and water resistant surface is excellent for laminating, paint finishes, and fabric wrapping
Light Tack Specs

Comb Light - 1/8 cell structural core faced with 1/8 HDF


  • High density structural core takes lightweight panels to the next level.
  • Easily apply face materials (veneer, laminate, and coatings)
  • Finish with a variety of edge options
  • Rigid face material supports selected methods of attachment
  • Optional skin thicknesses are available
Comb Light Specs

Luxa Light - 1/8 cell structural core with a specialty engineered wood fiber surface material


  • This extremely lightweight material has very good rigidity and strength values
  • Easily apply face materials (veneer, laminate, and coatings)
  • Finish with a variety of edge options
  • Rigid face material supports selected methods of attachment
  • Optional skin thicknesses are available
Luxa Light Specs

Structa Light - Extruded particle board core faced with 1/8 HDF


  • This unique material has a design principal that gives a high strength to weight ratio with the advantages of great impact resistance and low thickness swelling
  • Easily apply face materials (veneer, laminate, and coatings)
  • Finish with a variety of edge options
  • Rigid face material supports selected methods of attachment
  • Optional skin thicknesses are available
Structa Light Specs
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Lightweight Links:
Lightweight
Comparative Weight Analysis